2025-05-20
From May 12 to 15, 2025, Louis Becker and Prof. Sebastian Weber from LWT attended the final conference of the Priority Program 2122 "Materials for Additive Manufacturing" in Hanover.
The program (https://www.uni-due.de/matframe/) funded by the German Research Foundation (DFG), aimed over two funding phases -each lasting three years- to research and further develop new materials and modified powders for powder bed-based additive manufacturing. LWT participated in the program throughout its entire duration with two different projects.
In the first funding phase, LWT collaborated with the Chair of Materials Testing Technology (WPT) at TU Dortmund and the Leibniz Institute for Materials Engineering (IWT) in Bremen to investigate the additive manufacturing of tool steels using powder blends.
In the second funding phase, LWT worked closely with the Institute for Applied Powder Metallurgy and Ceramics (IAPK) at RWTH Aachen. The joint research focused on the additive manufacturing of high-nitrogen steels by adding silicon nitride (Si₃N₄) to corrosion-resistant steel powders.
As part of the conference, Louis Becker (left in the photo) and Mr. Radtke from the Institute for Applied Powder Metallurgy and Ceramics (IAPK) at RWTH Aachen (right in the photo) presented the joint research results.
We sincerely thank the German Research Foundation (DFG) for funding this forward-looking project, as well as all participating researchers for their dedication and excellent collaboration within the framework of the priority program.
Project-related publications:
Second funding phase:
Becker L, Radtke F, Lentz J, Herzog S, Broeckmann C, Weber S. A perspective on powder metallurgy and additive manufacturing of high‐nitrogen alloyed stainless steels. Advanced engineering materials (e-pub ahead of print 11 November 2024; doi:10.1002/adem.202402033 <https://doi.org/10.1002/adem.202402033>
Becker L, Radtke F, Lentz J, Benito S, Broeckmann C, Weber S. Powder metallurgy and additive manufacturing of high‐nitrogen alloyed FeCr(Si)N stainless steel. Advanced engineering materials (e-pub ahead of print 18 December 2024; doi:10.1002/adem.202402293 <https://doi.org/10.1002/adem.202402293>
Becker L, Radtke F, Lentz J, Herzog S, Broeckmann C, Weber S. Additive manufacturing of high nitrogen austenitic steel using shell-core strategy. Additive Manufacturing Letters (e-pub ahead of print 21 March 2024; doi:10.1016/j.addlet.2024.100205 <https://doi.org/10.1016/j.addlet.2024.100205>
Becker L, Radtke F, Lentz J, Herzog S, Broeckmann C, Weber S. An innovative approach to the additive manufacturing of high nitrogen austenitic stainless steel. In: Euro PM2024 congress proceedings. Chantilly: European Powder Metallurgy Assoc., 2024 DOI:10.59499/ep246252913 <https://doi.org/10.59499/ep246252913>
Becker L, Radtke F, Lentz J, Herzog S, Broeckmann C, Weber S. A new approach to the powder metallurgical production of high nitrogen steels by integrated diffusion alloying in a hot isostatic press. Materials letters 2023; 352. [DOI: 10.1016/j.matlet.2023.135119 <https://doi.org/10.1016/j.matlet.2023.135119>
Radtke F, Becker L, Hantke N, Herzog S, Lentz J, Sehrt JT, Weber S, Broeckmann C. High nitrogen steels produced by laser powder bed fusion: processability of an additivated austenitic steel powder. Powder technology 2024; 448. [DOI: 10.1016/j.powtec.2024.120289 <https://doi.org/10.1016/j.powtec.2024.120289>
Radtke F, Becker L, Hantke N, Herzog S, Lentz J, Sehrt JT, Weber S, Broeckmann C. High nitrogen steels produced by PBF-LB/M - Process strategy and properties for ceramic additivated metal powders. In: Euro PM2024 congress proceedings. Chantilly: European Powder Metallurgy Assoc., 2023 DOI France : 10.59499/EP235764243
Deng Y, Sang Z, Zhang J, Radtke F, Becker L, Herzog S, Weber S, Broeckmann C. Numerical studies of influencing factors on the homogeneity of the powder mixture during the powder spreading process of powder bed fusion-laser beam/metal. Advanced engineering materials 2024; 2024. [DOI: 10.1002/adem.202400305 <https://doi.org/10.1002/adem.202400305>
First funding phase:
Großwendt F, Strauch A, Lentz J, Röttger A, Fechte‐Heinen R, Weber S, Theisen W, Lentz J. A Novel Approach on Rapid Alloy Development of Tool Steels for Laser Powder Bed Fusion by In Situ Alloying. Advanced Engineering Materials (e-pub ahead of print 24 April 2025; doi:10.1002/adem.202402253 <https://doi.org/10.1002/adem.202402253>
Großwendt F, Hantke N, Benito S, Sehrt JT, Weber S, Lentz J. Increasing the chemical homogeneity of in-situ alloying during laser powder bed fusion of metals by targeted raw material selection. In: Euro PM2024 congress proceedings. Chantilly: European Powder Metallurgy Assoc., 2024 DOI:10.59499/ep246282740 <https://doi.org/10.59499/ep246282740>
Hantke N, Großwendt F, Strauch A, Fechte-Heinen R, Röttger A, Theisen W, Weber S, Sehrt JT. Processability of a hot work tool steel powder mixture in laser-based powder bed fusion. Materials 2022; 15. [PMID: 35407990 DOI: 10.3390/ma15072658 <https://doi.org/10.3390/ma15072658>
Pannitz O, Großwendt F, Lüddecke A, Kwade A, Röttger A, Sehrt JT. Improved process efficiency in laser-based powder bed fusion of nanoparticle coated maraging tool steel powder. Materials 2021; 14. [PMID: 34206450 DOI: 10.3390/ma14133465 <https://doi.org/10.3390/ma14133465>
Chehreh A, Strauch A, Großwendt F, Röttger A, Fechte-Heinen R, Theisen W, Walther F. Influence of different alloying strategies on the mechanical behavior of tool steel produced by laser-powder bed fusion . Materials 2021; 14. [DOI: 10.17877/de290r-22210 <https://doi.org/10.17877/de290r-22210>
Großwendt F, Röttger A, Strauch AL, Chehreh A, Uhlenwinkel V, Fechte-Heinen R, Walther F, Weber S, Theisen W. Additive manufacturing of a carbon-martensitic hot-work tool steel using a powder mixture: Microstructure, post-processing, mechanical properties. Materials science & engineering A 2021; 827. [DOI: 10.1016/j.msea.2021.142038 <https://doi.org/10.1016/j.msea.2021.142038>
Strauch AL, Uhlenwinkel V, Steinbacher M, Großwendt F, Röttger A, Chehreh A, Walther F, Fechte-Heinen R. Comparison of the processability and influence on the microstructure of different starting powder blends for laser powder bed fusion of a fe3.5si1.5c alloy. Metals 2021; 11. [DOI: 10.3390/met11071107 <https://doi.org/10.3390/met11071107>
Taruttis A, Hardes C, Röttger A, Uhlenwinkel V, Chehreh A, Theisen W, Walther F, Zoch HW. Laser additive manufacturing of hot work tool steel by means of a starting powder containing partly spherical pure elements and ferroalloys. In: Schmidt M, Vollertsen F, Govekar E, editors. 11th CIRP Conference on Photonic Technologies [LANE 2020]. Amsterdam: Elsevier, 2020: 46-51.
From May 12 to 15, 2025, Louis Becker and Prof. Sebastian Weber from LWT attended the final conference of the Priority Program 2122 "Materials for Additive Manufacturing" in Hanover.
The program (https://www.uni-due.de/matframe/) funded by the German Research Foundation (DFG), aimed over two funding phases -each lasting three years- to research and further develop new materials and modified powders for powder bed-based additive manufacturing. LWT participated in the program throughout its entire duration with two different projects.
In the first funding phase, LWT collaborated with the Chair of Materials Testing Technology (WPT) at TU Dortmund and the Leibniz Institute for Materials Engineering (IWT) in Bremen to investigate the additive manufacturing of tool steels using powder blends.
In the second funding phase, LWT worked closely with the Institute for Applied Powder Metallurgy and Ceramics (IAPK) at RWTH Aachen. The joint research focused on the additive manufacturing of high-nitrogen steels by adding silicon nitride (Si₃N₄) to corrosion-resistant steel powders.
As part of the conference, Louis Becker (left in the photo) and Mr. Radtke from the Institute for Applied Powder Metallurgy and Ceramics (IAPK) at RWTH Aachen (right in the photo) presented the joint research results.
We sincerely thank the German Research Foundation (DFG) for funding this forward-looking project, as well as all participating researchers for their dedication and excellent collaboration within the framework of the priority program.
Project-related publications:
Second funding phase:
Becker L, Radtke F, Lentz J, Herzog S, Broeckmann C, Weber S. A perspective on powder metallurgy and additive manufacturing of high‐nitrogen alloyed stainless steels. Advanced engineering materials (e-pub ahead of print 11 November 2024; doi:10.1002/adem.202402033 <https://doi.org/10.1002/adem.202402033>
Becker L, Radtke F, Lentz J, Benito S, Broeckmann C, Weber S. Powder metallurgy and additive manufacturing of high‐nitrogen alloyed FeCr(Si)N stainless steel. Advanced engineering materials (e-pub ahead of print 18 December 2024; doi:10.1002/adem.202402293 <https://doi.org/10.1002/adem.202402293>
Becker L, Radtke F, Lentz J, Herzog S, Broeckmann C, Weber S. Additive manufacturing of high nitrogen austenitic steel using shell-core strategy. Additive Manufacturing Letters (e-pub ahead of print 21 March 2024; doi:10.1016/j.addlet.2024.100205 <https://doi.org/10.1016/j.addlet.2024.100205>
Becker L, Radtke F, Lentz J, Herzog S, Broeckmann C, Weber S. An innovative approach to the additive manufacturing of high nitrogen austenitic stainless steel. In: Euro PM2024 congress proceedings. Chantilly: European Powder Metallurgy Assoc., 2024 DOI:10.59499/ep246252913 <https://doi.org/10.59499/ep246252913>
Becker L, Radtke F, Lentz J, Herzog S, Broeckmann C, Weber S. A new approach to the powder metallurgical production of high nitrogen steels by integrated diffusion alloying in a hot isostatic press. Materials letters 2023; 352. [DOI: 10.1016/j.matlet.2023.135119 <https://doi.org/10.1016/j.matlet.2023.135119>
Radtke F, Becker L, Hantke N, Herzog S, Lentz J, Sehrt JT, Weber S, Broeckmann C. High nitrogen steels produced by laser powder bed fusion: processability of an additivated austenitic steel powder. Powder technology 2024; 448. [DOI: 10.1016/j.powtec.2024.120289 <https://doi.org/10.1016/j.powtec.2024.120289>
Radtke F, Becker L, Hantke N, Herzog S, Lentz J, Sehrt JT, Weber S, Broeckmann C. High nitrogen steels produced by PBF-LB/M - Process strategy and properties for ceramic additivated metal powders. In: Euro PM2024 congress proceedings. Chantilly: European Powder Metallurgy Assoc., 2023 DOI France : 10.59499/EP235764243
Deng Y, Sang Z, Zhang J, Radtke F, Becker L, Herzog S, Weber S, Broeckmann C. Numerical studies of influencing factors on the homogeneity of the powder mixture during the powder spreading process of powder bed fusion-laser beam/metal. Advanced engineering materials 2024; 2024. [DOI: 10.1002/adem.202400305 <https://doi.org/10.1002/adem.202400305>
First funding phase:
Großwendt F, Strauch A, Lentz J, Röttger A, Fechte‐Heinen R, Weber S, Theisen W, Lentz J. A Novel Approach on Rapid Alloy Development of Tool Steels for Laser Powder Bed Fusion by In Situ Alloying. Advanced Engineering Materials (e-pub ahead of print 24 April 2025; doi:10.1002/adem.202402253 <https://doi.org/10.1002/adem.202402253>
Großwendt F, Hantke N, Benito S, Sehrt JT, Weber S, Lentz J. Increasing the chemical homogeneity of in-situ alloying during laser powder bed fusion of metals by targeted raw material selection. In: Euro PM2024 congress proceedings. Chantilly: European Powder Metallurgy Assoc., 2024 DOI:10.59499/ep246282740 <https://doi.org/10.59499/ep246282740>
Hantke N, Großwendt F, Strauch A, Fechte-Heinen R, Röttger A, Theisen W, Weber S, Sehrt JT. Processability of a hot work tool steel powder mixture in laser-based powder bed fusion. Materials 2022; 15. [PMID: 35407990 DOI: 10.3390/ma15072658 <https://doi.org/10.3390/ma15072658>
Pannitz O, Großwendt F, Lüddecke A, Kwade A, Röttger A, Sehrt JT. Improved process efficiency in laser-based powder bed fusion of nanoparticle coated maraging tool steel powder. Materials 2021; 14. [PMID: 34206450 DOI: 10.3390/ma14133465 <https://doi.org/10.3390/ma14133465>
Chehreh A, Strauch A, Großwendt F, Röttger A, Fechte-Heinen R, Theisen W, Walther F. Influence of different alloying strategies on the mechanical behavior of tool steel produced by laser-powder bed fusion . Materials 2021; 14. [DOI: 10.17877/de290r-22210 <https://doi.org/10.17877/de290r-22210>
Großwendt F, Röttger A, Strauch AL, Chehreh A, Uhlenwinkel V, Fechte-Heinen R, Walther F, Weber S, Theisen W. Additive manufacturing of a carbon-martensitic hot-work tool steel using a powder mixture: Microstructure, post-processing, mechanical properties. Materials science & engineering A 2021; 827. [DOI: 10.1016/j.msea.2021.142038 <https://doi.org/10.1016/j.msea.2021.142038>
Strauch AL, Uhlenwinkel V, Steinbacher M, Großwendt F, Röttger A, Chehreh A, Walther F, Fechte-Heinen R. Comparison of the processability and influence on the microstructure of different starting powder blends for laser powder bed fusion of a fe3.5si1.5c alloy. Metals 2021; 11. [DOI: 10.3390/met11071107 <https://doi.org/10.3390/met11071107>
Taruttis A, Hardes C, Röttger A, Uhlenwinkel V, Chehreh A, Theisen W, Walther F, Zoch HW. Laser additive manufacturing of hot work tool steel by means of a starting powder containing partly spherical pure elements and ferroalloys. In: Schmidt M, Vollertsen F, Govekar E, editors. 11th CIRP Conference on Photonic Technologies [LANE 2020]. Amsterdam: Elsevier, 2020: 46-51.